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- Installation, operation and maintenance manual
Close coupled and frame mounted pumps
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
- 1 Contents
- 2 Introduction
- 3 Safety
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Pump Safety Warnings
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- 4 Nomenclature
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Nameplate Information
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Model no
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Matl
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Serial no
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Max Psi @ 100°F
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Nom. RPM
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- 5 Receipt and Storage
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Receiving the Pump
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Storing the Pump
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Temporary
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Long Term
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Handling
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Lifting
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- 6 Installation
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General
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Location
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Base Plate
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Foundation
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Concrete Sub-Base
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Base Plate Grouting
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Rotation and Orientation
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Rotation
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Orientation
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Piping Connection - Suction / Discharge
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Suction Piping
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Discharge Piping
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- 7 Operation
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Checking Rotation
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First Run Check
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Start up
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Shut down
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Lubrication
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Grease
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Lubrication Frequency
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Lubrication Amount
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- 8 Maintenance Timetable
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Daily Maintenance
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Six Month Maintenance
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Yearly Maintenance
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- 9 Troubleshooting
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Pump Problems
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Probable Cause and Remedy
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- 10 Exploded Views
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Fm1 Stainless
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Cc1 Stainless
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- 11 Disassembly Model Ccfm
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Liquid End
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Adaptor Kit
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Power End
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- 12 Assembly Model Ccfm
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Power End
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Adaptor Kit
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Liquid End
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- 13 Casing Ring Wear
- 15 Appendix E - Reference Tables
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15 Appendix E - Reference
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Torque Guidelines
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Bolt Torques
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- 16 Zappendix F - Pump Dimensions
- 17 Pump Information
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Installation, Operation, and Maintenance Manual
SUMMIT PUMP MODEL CCFM GENERAL PURPOSE
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Table ofContents
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Table of Contents
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Summary of Contents for Summit CC
- Page 1 Installation, Operation, and Maintenance Manual SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
- Page 3 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL I.WARRANTY Pumping units assembled by Summit Pump, Inc., Green Bay, WI are guaranteed to be free from defects in material and workmanship for one year from date of shipment from factory in Green Bay, WI. The...
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Page 5: Table Of Contents
Discharge Piping ......11 16 ZAPPENDIX F – PUMP OPERATION ......12 DIMENSIONS ....... 34 7.1 CHECKING ROTATION ......12 7.2 FIRST RUN CHECK ........12 17 PUMP INFORMATION ..36 7.2.1 Start Up .......... 13 SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 6: Introduction
If there are any questions regarding this pump or its application, which are not covered in this manual, please contact your local Summit Pump, Inc. Distributor. For information or technical assistance on the driver service, contact the driver manufacturer’s local dealer or representative. -
Page 7: Safety
Negligent acts may result in serious injury or death. CAUTION Feeding very hot or very cold fluid into the pump at room temperature may result in fracture of pump wet end. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... - Page 8 NOTICE Check all clearances, drive to shaft alignments, fastener torques, equipment lubrication, gaskets and seals for leaks and that all equipment is fastened into place before operation. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 9: Nomenclature
Manufacturer. Model No. Summit CCFM pumps are defined by their Model No., which is the basic model number that defines the pump with the DOE. The basic model number is defined by equipment family (Frame Mounted or Close Coupled), Frame size (1 or 2) and the pump size (example: 3x4-10A) Model No. -
This is either 1800 RPM or 3600 RPM and correlates with the PEI number. If no operation speed is given with the PO, the worst case PEI number (higher PEI) will be used and may not be the actual operation RPM. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 11: Receipt And Storage
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL 5 RECEIPT AND STORAGE RECEIVING THE PUMP Immediately upon arrival, carefully inspect the pump for evidence of damage during transit. Immediately report any damage to your local Summit Pump, Inc. Distributor. STORING THE PUMP 5.2.1 Temporary Temporary storage: less than six months. -
Page 12: Installation
6 INSTALLATION 6.1 GENERAL Summit Pumps are assembled at the factory. The pumps are ready to be installed and put into service. Follow all instruction tags on the pump. Ensure all fluid properties and application requirements have been considered and relayed to manufacturer and/or distributor. Suction piping should be as short and direct as possible. -
Page 13: Base Plate Grouting
4. Carefully lower baseplate with pump and motor onto sub base over anchor bolts. 5. Level baseplate to 0.125” over length and 0.088” in over width. 6. When leveling is complete, uniformly hand tighten the anchor bolts. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 14: Rotation And Orientation
Lock out driver power before beginning to work on pump. 6.6.2 Orientation The casing can be rotated through incremental angles of a full revolution. The angles depend on the quantity of casing bolts for the particular pump size. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 15: Piping Connection - Suction / Discharge
In these circ*mstances, the use of a reducer/expansion fitting is needed. It is recommended to install an isolation discharge and suction valve to isolate the pump from the system when down for maintenance. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 16: Operation
7. Open the suction valve and crack open the discharge valve. There must be some resistance when starting and evacuate any air in the line. CAUTION Avoid operating against closed valves or wide open discharge valve. This can damage driving components and cause injury. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 17: Start Up
This allows for leakage of excess grease since there is no overflow opening. Bearings are greased at the factory. Figure 7-1: Lip seal (49, 51) orientation SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 18: Grease
7.3.3 Lubrication Amount Bearings for frame 1 and 2 will require approximately 1.5oz. for inboard bearings (16) and approximately 1.75oz. of grease for outboard bearings (18). Follow these amounts when lubrication frequency is required. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 19: Maintenance Timetable
1. All the above and the following: 2. Check and compare pump performance with published performance curve and previous data recordings of the pump. These inspections can range from once a year, to once every three to five years. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 20: Troubleshooting
Velocity in suction is too low for solids Suction lift if too great and/or pump is not primed Material compatibility. Drive misalignment Base plate loose Drive not sized for horsepower required. Pressure gauges are not near pump suction and discharge SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 21: Exploded Views
Mechanical Seal, Rotating Element Impeller Bolt Mechanical Seal, Spring Shaft Sleeve O-Ring *For Cast Iron/Bronze only **Cast Iron/Bronze Only on CC & F2: 2.5x3-8, 3x4-8A @ 3600 RPM and 4x5-7, 4x5-12A, 5x6-12 ***Used on 6x8-12G only SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 22: Fm1 Stainless
Plug, Adaptor Bearing Lock Nut Casing Gasket Bearing Lock Washer Mechanical Seal, Rotating Element Impeller Bolt Mechanical Seal, Spring Gasket, Impeller Bolt Shaft Sleeve O-Ring Impeller Key Impeller Sleeve O-Ring ***Used on 6x8-12G only SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Mechanical Seal, Rotating Element **27 Adaptor Ring Mechanical Seal, Spring Shaft Sleeve O-Ring *For Cast Iron/Bronze only **Cast Iron/Bronze Only on CC & F2: 2.5x3-8, 3x4-8A @ 3600 RPM and 4x5-7, 4x5-12A, 5x6-12 ***Used on 6x8-12G only SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 24: Cc1 Stainless
Bolt, Adaptor to Frame Shaft/Motor Plug, Adaptor Shaft Sleeve Casing Gasket Impeller Bolt Mechanical Seal, Rotating Element Gasket, Impeller Bolt Mechanical Seal, Spring Impeller Key Shaft Sleeve O-Ring Deflector Impeller Sleeve O-Ring ***Used on 6x8-12G only SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 25: Disassembly Model Ccfm
Understand material being pumped. Obtain MSDS information for product. Take all necessary precautions. WARNING Wear eye protection and proper personal protective equipment. NOTICE Secure pump before disassembly to avoid damage. Pump’s center of gravity changes when removing parts. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 26: Liquid End
(26A). 8. Slide the impeller (02) off the shaft (06). Remove impeller key (32). 11.2 ADAPTOR KIT NOTICE It is recommended that seals be replaced if removed to ensure best sealing possible. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 27: Power End
6. Slide the deflector (40) off the shaft (06). 11.3 POWER END This section will only cover the FM (Frame Mounted) equipment type pumps as the CC (Close Coupled) uses a motor. Both stainless and cast iron/bronze materials with a FM1 or FM2 use the same disassembly procedure. - Page 28 (16, 18) use a hydraulic press on the end of the shaft (06) while supporting the bearing (16, 18) on the inner raceway. See Figure 11-2 for setup. Figure 11-2: Removing bearings (16, 18) from shaft (06) SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 29: Assembly Model Ccfm
Pump’s center of gravity changes when adding parts. Figure 12-2 and Figure 12-1 show the assembled FM and CC pumps. Table 12-1 relates what pump configuration to figure number to use as reference with assembling the CCFM pumps. The power end for all FM (Frame Mounted) pump configurations will be the same. - Page 30 Figure 12-1 FM1 Stainless Steel Figure 12-2 CC1 Cast Iron/Bronze Figure 12-1 CC1 Stainless Steel Figure 12-2 FM2 Cast Iron/Bronze Figure 12-2 FM2 Stainless Steel Figure 12-2 CC2 Cast Iron/Bronze Figure 12-2 CC2 Stainless Steel SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 31: Power End
(19), take care not to damage the lip seal (51). When both bearings (16, 18) are in their respected bearing bores, lightly tap the coupling end of the shaft SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 32: Adaptor Kit
7. Install the mechanical seal spring (80B). It should seat on the rotating element (80) and stay in place. Install the impeller key (32) into the shaft (06) and sleeve (14) groove. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 33: Liquid End
(07) or casing (01). Adjust the casing (01) if rubbing is present. 6. Torque the casing bolts to the specifications in Table 15-1 on page 32. 7. Connect any flush lines to the stuffing box as required. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... -
Page 34: Casing Ring Wear
It is critical to keep pump operating at its peak to maintain expectations with the pump rating for the PEI (Pump Energy Index). If using a stainless casing (01), there is no wear ring (07) of which the casing would need to be replaced if worn. SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... - Page 35 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 36: Appendix E - Reference Tables
7/16-14 22 ftlb 49 ftlb 1/2-13 33 ftlb 75 ftlb 9/16-12 48 ftlb 110 ftlb 5/8-11 66 ftlb 150 ftlb 3/4-10 120 ftlb 265 ftlb 7/8-9 190 ftlb 429 ftlb 280 ftlb 644 ftlb SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... - Page 37 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 38: Zappendix F - Pump Dimensions
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL 16 zAPPENDIX F – PUMP DIMENSIONS SUMMIT PUMP MODEL CCFM GENERAL PURPOSE... - Page 39 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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Page 40: Pump Information
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL 17 PUMP INFORMATION Purchase Date: _____________________ Purchase Order#: ___________________ Serial Number: _____________________ Equipment Number: _________________ PO Box 12145 Green Bay, WI 54307 www.summitpump.com Rev. 10/2020 SUMMIT PUMP MODEL CCFM GENERAL PURPOSE...
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